IIT-Madras incubated startup Samudhyoga Waste Chakra has developed the EcoFert, a technology to convert 1,000 litres of urine into 850 litres of water to repurpose for use in toilets and while gardening
In 2018, professors and students of IIT-Madras were gearing up to compete in a competition where the team had to identify various environmental issues and brainstorm finding sustainable solutions for the same. The competition, called the All-India Innovation and Entrepreneurship Contest, was organised by the institute in collaboration with the US Embassy, and sponsored by Virtusa Inc. In particular, the team was participating in the Carbon Zero Challenge category.
The students, who were from Chennai, were all too familiar with the drought conditions and water scarcity, so they began looking into solutions to deal with wastage of water.
The team conceived a technology to convert urine into water that could be reused for toilets, watering gardens, and other domestic purposes. The unique innovation, EcoFert, helps convert 1,000 litres of urine into 850 litres of water, leaving out organic fertiliser and ammonia, making the latter available for commercial use in the market. The amount of water recycled in a single cycle can help save water for the consumption needs of around 10,000 people a day.
For the successful demonstration of the technology, the group won a prize of Rs 5 lakh in the competition, which enabled them to incubate a startup, Samudhyoga Waste Chakra, in 2019.
Extracting 90% water from urine
Dhivakar Govindarajan, technical lead of the project, says water scarcity is a growing concern in the country, as it has been estimated that major cities will run out of natural resources in the coming decades. “Surface water is depleting rapidly, or has been polluted due to discharge of wastewater. Hence, we decided to convert urine into clean water, saving millions of litres per year,” he tells The Better India.
The inspiration came from their mentor Indumathi Nambi. The professor of the environment and water resources engineering division of the institute’s civil engineering department, says, “The solution came from a visit I made in summer 2018 at the University of California, Daves, the USA. A professor at the university came up with a working model to recycle urine. I was impressed by the technology, which was simple yet effective.”
Indumathi adds that she returned, determined to replicate the model and make it better. “The water retrieved from the plant in the USA was still not reusable, and I wanted to find ways to change it. The team began working on the project accordingly,” she says.
Describing the flow of action, Dhivakar says that urine contains about 96% water and includes other nutrients such as nitrogen, phosphorus, and potassium. “A modest calculation shows that around one crore litres of freshwater expend over a 20-year lifespan from a single toilet. An integrated solution of a self-sustainable modular toilet system can reduce water footprint and generate environment-friendly chemicals,” he adds.
The group worked towards separating these chemicals through various processes to retrieve clean water.
“In the first stage, the undiluted urine is collected in a tank through waterless urinals in toilets. The step helps avoid the use of water for flushing. The urine remains stored in the tank for a day where it undergoes a natural process of hydrolysis with the help of natural bacteria already present in the environment,” Dhivakar explains.
He adds the hydrolysis converts nitrogen in the urine into urea, ammonia and other compounds. “The hydrolysed urine then passes through a steam distillation column where it extracts ammonia from the urine. The steam is then condensed to receive an ammonia solution of around four per cent concentration,” Dhivakar says.
He further says that the urine separated from ammonia then pumps to a struvite reactor. “During this stage, the magnesium and ammonium phosphate in the urine is precipitated through the distillation process by adding magnesium salt. The struvite collects at the bottom of the reactor,” Dhivakar adds.
Dhivakar says that at this step, all the chemicals separate and only the salts and few organics remain in the urine. “At this stage, the urine is light yellow in colour. It undergoes a desalination and oxidation process, after which it becomes colourless. Once the process is complete, the water is harmless, and can be used for gardening or repurposed in toilet commodes,” he adds, and warns, “The water obtained is not potable and not recommended for consumption.”
The ammonia collected can be sold to meet the industrial demands, whilst the struvite makes an excellent fertiliser obtained through the natural processes.
Keshav Kumar, business head with the startup, says the entire process helps in reducing water usage, enables the reuse of water that otherwise goes down the drain and contributes to water pollution.
The minerals obtained from human urine have crucial nutrients with immense economical value. Hence, it opens the door to a circular economy, as the money generated through operations can be re-channelised to maintain the toilets,” he says, adding that a working model operating on the campus already uses the treated water for gardening purposes.
Keshav says the struvite is being used and tested for months in the hydroponics garden set up within the premises to check the quality and fertility.
A commercially viable model
The startup has bagged a project to establish a toilet with Kolhapur Municipal Corporation, Maharashtra, under the Smart City initiative. “The main reason that public toilets struggle with maintenance and hygiene is the dependence on government funds and the lack thereof. However, the eco-friendly method is sustainable and can retrieve the operating costs and profits. The units will work wonders in corporate offices, where the footfall is large,” he says.
Keshav adds that plans are underway to introduce automation to the toilets and make them compact. “The future versions will be a small 6×3 feet unit that will conceal within the infrastructure,” he says.
He adds that a toilet with a capacity to recycle 500 litres of urine a day costs Rs 9 lakh, while the other with a 1,000 litres capacity will be around Rs 15 lakh.
Indumathi says that besides revolutionising toilet economics, the move will help reduce dependency on potassium imports. “The amount of ammonia and struvite generated would be massive if applied on a large scale. Many of us run away from the waste, but it would be commendable to change the attitude and perception of people through such initiatives,” she adds.
The professor says such toilets will make them accessible to the masses. “Public toilets are often in a dire state, and citizens tend to use them only when they run out of options of being unable to access alternate means such as restaurants. But people should be able to use them without giving a second thought,” she adds.
Indumathi envisages adding a breastfeeding room, resting room, cafeteria, vending machine and Wi-Fi to add income sources and revamp the toilets. “It is my dream to change the toilet business in India,” she adds.
Edited by Divya Sethu